Many bobblehead lovers are curious with regards to how custom bobble heads is produced and why it usually takes weeks to make one. With a high level, you will find four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Just before into information of each step, it is actually worth mentioning the process described is perfect for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This method needs a mastery of hand sculpting skills. It is usually done by skillful artists, who normally have many years of experience doing hand sculpting depending on provided photos or reference objects. It could take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it might take greater than a day or two. As soon as the initial sculpting is completed, the consumer will get the chance to check its photos. Making changes is fairly simple and easy quick at this time. On the flip side, it will be more costly to request a change at the later stage since the whole sculpture has to be rebuilt. Therefore, a consumer should consider the initial sculpture carefully if the bobblehead maker is seeking comments. In case you are not sure, you should demand more photos or request clarification. By doing that, you might spend more time upfront, but you will also minimize your chance of needing to get the bobblehead reworked later and achieving to cover more. Also, the consumer should know that a custom bobblehead doll is generated according to submitted photos rather than a live person. Therefore, the expectation needs to be set properly concerning the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process where the original sculpture from your previous process will be utilized as a base to build the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will probably be used on the surface of the initial sculpture. A soft silicone coating which will take the contour in the custom sports bobbleheads is going to be formed when the gel dries. Then, a plaster coating will be applied at first glance from the silicone coating. The plaster coating can become a hardened cast after the drying process. Subsequently, the original sculpture will be removed from the silicone coating. After the preparation work is done, melted resin is going to be injected into the emptied silicone coating to make the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin from the desired shape before it is solidified. After the resin becomes solid, it will be removed by opening the plaster and peeling from the silicone coating. At this point, a raw bobblehead doll has been created.
3. Polishing (anyone to three working days)
A raw bobblehead is not prepared to be painted. It offers grease on its surface that needs to be removed, and rough surfaces that need to be ground smooth. Neglecting the polishing process will lead to poor painting afterwards. Polishing a bobblehead doll also requires a decent level of craftsmanship. Because its shape and curvature will vary from a single to a different, this method still should not be standardized and automated. In addition to taking off the grease and smoothing the top, refining the raw bobblehead details manually could be necessary. As a consequence of tolerances stemming from the molding process, deviation from the initial sculpting is unavoidable. The sculpting artist often has to fine-tune the raw bobblehead after the initial polishing, and this process may need to be reiterated. If it is determined that this defects cannot be fixed, the complete raw bobblehead should be scrapped.
4. Painting (anyone to three working days)
Painting is just not as easy as it looks to be. The first task is to blend base colors to generate colors the consumers desire. The quality of the blended colors is crucial, as it comes with a large affect on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the preferred colors with higher quality for wedding bobbleheads can be quite time-consuming. Secondly, painting is performed by using the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on their own clothing. In such cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are applied to a bobblehead doll for both its head and the body, it might be assembled by using a spring with glue on both ends. Obviously, making use of the spring is why the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading these has already established a greater understanding of the fundamental process of creating a custom bobblehead doll. With a better understanding of the procedure, a consumer can better plan their next buying of a custom bobblehead doll.